Showing posts with label headstock. Show all posts
Showing posts with label headstock. Show all posts

Wednesday, August 4, 2010

Building the uber-J. Part Eleven.

Bits and pieces.

Ok....so... a few things happened while I was absent from this blog and I've got quite a lot to cover so, here it goes....



Headstock ferrules - On the left is the one I made. On the right the one I bought. They are very similar. Only, the one I made is 1.5mm thinner and slightly smaller in diameter. Which works better since ferrule and anchor's size together must be smaller than the total HS thickness including about 4mm allowance for the screws.

I much prefer the look of brass to that of gold - it goes well with the brass nut too. BTW the nut will be slimmer and with less sharp angles than this - I'll do that when it's time to fix it to the neck.




I used this thing here to carve the ferrules. It's a cheep China-made drill press - which over here costs about $80. I can do most of what I need with it.

Everything else is pretty much done by hand. I hand sawed the part from the rod - thicker than I needed coz the cut was bound to be irregular.

On a block of scrape wood I drilled a cavity exactly the size I wanted the final brass part to be (thickness and diameter). With the rough brass sticking out of the cavity I shaved off the excess metal on both sides and end up with a flat, leveled top and bottom. That is crucial to drill straight through the center.

I drilled the hole first, then the beveled part - which was made with the bit you see in the picture. Finally with sandpaper and steel wool I shaved off tiny irregularities and sharp edges.

Once I figured out how to go about with it it took me about 20 min each. Maybe the next batch will take me less if I don't screw up too much



I made this t-rod cover in Macassar Ebony, trying to match the grain. Eventually I will route a shallow recess on the headstock for the cover to sit into.



I've drilled the headstock cavities. The ferrules are flush with the wood. Right now are only sitting there for picture purpose ;) I just luuuuuv it!

The little MOP inlay is a symbol I have used for years to sign off my emails.... O(=< ....... To me it looks like a bass. And it just so happens that my fellow musicians call me Mr. Bassman......yeah.....and this symbol does look like a man when you turn it 90ºCW.... so Bass- man. Perfect! :) ( some say it looks like a mairmaid......or in the position of the picture it reads Vivo...which is Italian for Alive......OK...enough meanings!

The name Uber-J will likely be engraved on the t-rod cover.




The elec. cavity is done. I must confess I'm not 100% pleased with it - never work when you're in a hurry.... well... it will be fine after some more routing and sanding.

I routed a jack recess to try and achieve a few goals. 1. jack doesn't stick out. 2. jack points upward to facilitate inserting cable behind strap 3. in case the cable is not secured to the strap it won't be disconnected accidentally. We'll see if that works pretty soon. ;)

I won't be able to spray until next week. So, this next few days I'll finish the cavity; cut the cover - brass or M Ebony.... mm...brass, I think; route the recess for the t-rod cover; insert the side dots....make the slot for the nut.

Before spraying I will assemble every part - p-ups and el. excluded - and string it to double check that everything is right.

I will also test a few positions for the strap locks, just to make sure the bass is both well balanced and the 22nd fret positioned where I like it - clear of the thumb, that is.

till next update ;)

O(=<

Thursday, July 8, 2010

Building the uber-J. Part Eight.

It's all in the head. And in the neck.
The last eight days were spent mainly working on the neck and headstock. Granted, I managed to slot in a few days idling by the beach. But I think I deserve that, after two months in cold London/Prague/Paris/Milan. Late spring my ass.

The neck is really hard work. Sand, check, re-sand, re-check. Repeat till you're done. Take a closer look. Repeat all of the above. Avoid taking another look if it's dinner time.


It is a great pleasure seeing it come to life under your fingers and blisters. I so understand those who do this as a full time job. I kinda start seeing my retirement plan here.

Anyway, I wanted the neck to be thin but not flat in the center - a thin D shape. The lower part from the 7th fret to the end is slightly more tapered than the upper part - akin to that of my old Tobias. Not so noticeable, though.

After testing the position of the neck scarf a few times I found it a little too low. To be exact it was below the center line of the 1rst fret. Now it's a little above that and it feels just right. The smooth feel of the ebony under my thumb is phenomenal - and I haven't used any fine sanding paper as yet. I just love this wood. It should be made mandatory for sheer thumb ecstasy.

I have devoted yet another day to the headstock. In the overall economy of the project it seems like I'm lingering on it way much. But I am so very happy with the result! I'll do the final touch ups next. There I go again...

Some more time was spent shaping the neck pocket and heel. It still felt a little too big. I don't rule out more touch ups.

I know, I know... it should all be decided beforehand, on a locked down master plan.
And it is. Almost. Sure enough the next Uber-Jay will be exactly the same. Almost ;)

To me doing this is an ongoing creative process. I won't change my mind on the overall direction. Only, the deal I made with myself does account for few digressions.

OK, I'm digressing. Where was I?...the body. I dedicated one full day to sanding the body back and giving the lower horn a sharper, more defined line.

Hopefully, the pictures below will do justice to the grain and texture of this Asian wood. To me the grain itself would be already enough to make it beautiful. But the flame all over it...oh boy!



Next week: Routing the electronics cavity; Drilling holes for the neck joint and on the headstock. Working on the cavity cover, which I believe it's going to be in wood. Any guess as which wood? ;)
I have a little inlay in mind - which shouldn't take me
more than a day to do. I should be able to finish all this by next Friday. If I don't screw up too much, that is.

Thanks for reading this far.

O(=<



Thursday, March 25, 2010

Building the uber-J. Part Five.

Back to work, with a vengeance.

I've got to say this: it's good to be back. I came back from Europe at the beginning on March and I've been stuck with a lot of work until last week. Then I've been stuck with one week off to the beach ;)

Now I'm finally back and hungry for more sanding, sawing, routing and all that Jazz. er.... ;)

My hiatus wasn't in vain though. I have finally found answers to a few issues I had left pending and I am going to line them up as the project unfolds - I'm sucker for drama, sorry ;)

So, the last few days have been dedicated to reshaping the body a bit. You might not be able to see that in this pictures, but it is slightly smaller.

The lower horn is now starting at around the 21st fret. Which means I had to re-shape the contour of the back.

I am leaving the shape of the neck joint untouched till I am done with the neck. Eventually it will be a lot smaller and less chunky than this.

Now that all the parts are finally here, I will start routing. On the masking paper I have marked down the position of the two p-ups (Bartolini) and bridge for routing.

I am using the same p-up placement as J basses made in the '60-'70 and from '82 onwards, which to me produces a more balanced sound than that of 70s models . I'll leave it there for now and take care of the neck.

Deciding on the shape and size of the headstock gave me headaches. I finally settled on this.

It is considerably smaller than the original J and there are quite a few important (IMHO) touches I am going to add later on.
So bear with me for the time being.

I must confess: sanding the fingerboard radius is not one of my favorite in-door activities. But I always try my best to see the beautiful side of things.

This is the fingerboard with frets' slots, still flat before sanding it to the radius.
As my mentor Jeffrey says: Until the center line is gone.



















So there. One and half hour later, the line is gone. The radius is 14, quite a bit more flat that the old J. For this neck I have settled on a 40mm width at the nut and 55mm at the 22nd fret - which is a lot narrower than the original 70s J.
These are the routing for the truss rod and pick-ups
They just needs to become a little smoother.

I have taken the last picture with the fingerboard sitting on the body, just to see the effect of Birdseye Mable on Macassar Ebony. Even at this rough stage...boy, I love it! :)

Commercial break. Stay tuned. :D